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Smart Custom Automation in Pharmaceutical Secondary Packaging: A Technical Perspective

Automation continues to be a key enabler in pharmaceutical manufacturing, not only in upstream processes like formulation and primary packaging but also in secondary packaging—where finished units are grouped, boxed, and prepared for distribution. This phase is critical for ensuring product traceability, integrity, and compliance with regulatory standards. 

Tailored Automation for Handling and Packaging Needs 

Unlike standard automation systems, custom-engineered handling and packaging solutions are increasingly used in pharmaceutical environments to address diverse production needs. These systems are designed around specific container types – such as vials, bottles, and creams – and adapt to varying packaging formats, available space, and throughput targets. 

Precision end-of-arm tooling, including grippers and suction-based devices, can be designed for gentle handling of even the most fragile or irregularly shaped containers. This ensures product quality is maintained throughout the packaging cycle. Soft-touch mechanisms and adjustable tooling help minimise surface damage and support compliance with pharmaceutical quality requirements.

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